純電折彎機成中小企業(yè)轉(zhuǎn)型“利器”,推動區(qū)域制造業(yè)升
隨著制造業(yè)綠色轉(zhuǎn)型加速,純電折彎機憑借高效、節(jié)能、易操作等優(yōu)勢,正成為中小企業(yè)技術(shù)升級的優(yōu)先設(shè)備。近日,在長三角某制造業(yè)聚集區(qū),多家中小型鈑金加工企業(yè)批量引進純電折彎機,實現(xiàn)了生產(chǎn)效能與環(huán)保水平的雙重跨越,為區(qū)域制造業(yè)升級注入新動能。
傳統(tǒng)中小型企業(yè)普遍面臨設(shè)備能耗高、加工精度不足、人工成本攀升等問題。以當(dāng)?shù)匾患覐氖码娖鞴窦庸さ钠髽I(yè)為例,此前使用傳統(tǒng)液壓折彎機,不僅每月電費支出超過3萬元,還因精度誤差導(dǎo)致的返工率高達8%。引入純電折彎機后,其能耗直接下降60%,每月電費節(jié)省近2萬元;同時,折彎精度控制在±0.03mm內(nèi),返工率降至1.5%以下,*這兩項就為企業(yè)年增利潤超50萬元。
更值得關(guān)注的是,隴博智能科技有限公司純電折彎機的智能化操作降低了對技術(shù)工人的依賴。設(shè)備搭載的圖形化編程系統(tǒng),讓普通工人經(jīng)過3天培訓(xùn)即可**操作,解決了中小企業(yè)“招工難、留人難”的痛點。當(dāng)?shù)毓ば挪块T數(shù)據(jù)顯示,近半年來,該區(qū)域已有超200家中小企業(yè)引入純電折彎機,帶動區(qū)域鈑金加工行業(yè)整體產(chǎn)能提升25%,單位產(chǎn)值能耗下降40%。
行業(yè)**指出,純電折彎機在中小企業(yè)的普及,不僅是設(shè)備的更新?lián)Q代,更推動了生產(chǎn)模式的變革。隨著這類設(shè)備的推廣,中小企業(yè)得以在精密制造、綠色生產(chǎn)領(lǐng)域與大型企業(yè)同臺競爭,為區(qū)域制造業(yè)產(chǎn)業(yè)鏈的補鏈、強鏈提供了堅實支撐。
With the acceleration of the green transformation in the manufacturing industry, pure electric bending machines, due to their advantages such as high efficiency, energy conservation, and ease of operation, are becoming the preferred equipment for technological upgrading of small and medium-sized enterprises. Recently, in a manufacturing cluster in the Yangtze River Delta, many small and medium-sized sheet metal processing enterprises have batch-introduced pure electric bending machines, achieving a double leap in production efficiency and environmental protection level, and injecting new momentum into the regional manufacturing upgrade.
Traditional small and medium-sized enterprises generally face problems such as high equipment energy consumption, insufficient processing accuracy, and rising labor costs. Take a local enterprise engaged in electrical cabinet processing as an example. Previously, using traditional hydraulic bending machines, the monthly electricity expenditure exceeded 30,000 yuan, and the rework rate due to accuracy errors was as high as 8%. After introducing pure electric bending machines, the energy consumption directly decreased by 60%, and the monthly electricity savings were nearly 20,000 yuan; at the same time, the bending accuracy was controlled within ±0.03mm, and the rework rate dropped to below 1.5%, which alone increased the annual profit of the enterprise by over 500,000 yuan.
What is more worthy of attention is that the intelligent operation of the all-electric bending machine produced by Longbo Intelligent Technology Co., Ltd. has reduced the reliance on skilled workers. The graphical programming system installed on the equipment enables ordinary workers to operate independently after only 3 days of training, solving the pain points of "difficulty in recruiting and retaining workers" faced by small and medium-sized enterprises. According to the data from the local industrial and information department, in the past half year, more than 200 small and medium-sized enterprises in this area have introduced the all-electric bending machine, which has led to an overall capacity increase of 25% in the local sheet metal processing industry and a 40% reduction in unit output energy consumption.
Industry experts point out that the popularization of pure electric bending machines in small and medium-sized enterprises is not only an update of equipment, but also promotes the transformation of production models. With the promotion of such equipment, small and medium-sized enterprises are able to compete with large enterprises in the fields of precision manufacturing and green production, providing solid support for the strengthening and expansion of the regional manufacturing industry chain.