純電折彎?rùn)C(jī)技術(shù)再升級(jí),智能化功能賦能柔性生產(chǎn)
近日,國(guó)內(nèi)設(shè)備隴博智能科技有限公司發(fā)布新一代純電折彎?rùn)C(jī),在原有高效節(jié)能基礎(chǔ)上,新增自適應(yīng)折彎、云端數(shù)據(jù)管理等智能化功能,進(jìn)一步滿足制造業(yè)柔性生產(chǎn)需求,引發(fā)市場(chǎng)***關(guān)注。
新一代純電折彎?rùn)C(jī)的**突破在于“自適應(yīng)折彎系統(tǒng)”。該系統(tǒng)通過(guò)AI算法實(shí)時(shí)分析板材材質(zhì)、厚度等參數(shù),自動(dòng)調(diào)整折彎力度和速度,即使面對(duì)不同批次的原材料,也能保持一致的加工精度。在某家電企業(yè)的測(cè)試中,使用該系統(tǒng)后,多材質(zhì)混合加工的良品率從82%提升至99%,換產(chǎn)時(shí)間縮短70%,完美適配家電行業(yè)多品種、小批量的生產(chǎn)特點(diǎn)。
云端數(shù)據(jù)管理功能則讓設(shè)備運(yùn)維更高效。企業(yè)管理人員可通過(guò)手機(jī)APP實(shí)時(shí)查看設(shè)備運(yùn)行數(shù)據(jù)、能耗統(tǒng)計(jì)、故障預(yù)警等信息,實(shí)現(xiàn)遠(yuǎn)程監(jiān)控與調(diào)度。某新能源電池殼體生產(chǎn)商負(fù)責(zé)人表示,引入該功能后,設(shè)備停機(jī)維護(hù)時(shí)間減少30%,產(chǎn)能規(guī)劃響應(yīng)速度提升50%,大幅增強(qiáng)了生產(chǎn)計(jì)劃的靈活性。
此外,設(shè)備還支持與MES系統(tǒng)(制造執(zhí)行系統(tǒng))無(wú)縫對(duì)接,實(shí)現(xiàn)從訂單錄入到成品出庫(kù)的全流程數(shù)字化管理。業(yè)內(nèi)人士認(rèn)為,新一代純電折彎?rùn)C(jī)的智能化升級(jí),推動(dòng)折彎設(shè)備從“單機(jī)工具”向“智能生產(chǎn)單元”轉(zhuǎn)型,為制造業(yè)數(shù)字化工廠建設(shè)提供了關(guān)鍵支撐。
Recently, domestic equipment company Longbo Intelligent Technology Co., Ltd. has launched a new generation of all-electric bending machines. Building on the original efficiency and energy-saving features, these machines now incorporate intelligent functions such as adaptive bending and cloud data management, further meeting the flexible production needs of the manufacturing industry and attracting widespread attention from the market.
The core breakthrough of the new generation of pure electric bending machines lies in the "adaptive bending system". This system uses AI algorithms to analyze parameters such as the material and thickness of the sheet metal in real time, automatically adjusting the bending force and speed. Even when dealing with different batches of raw materials, it can maintain consistent processing accuracy. In a test conducted by an electrical appliance company, after using this system, the yield rate of multi-material mixed processing increased from 82% to 99%, and the changeover time was shortened by 70%. It perfectly meets the production characteristics of the electrical appliance industry, which involves multiple varieties and small batches.
The cloud data management function makes equipment operation more efficient. Enterprise managers can view real-time information such as equipment operation data, energy consumption statistics, and fault warnings through the mobile app, enabling remote monitoring and scheduling. A person in charge of a new energy battery shell manufacturer stated that after introducing this function, the downtime for equipment maintenance was reduced by 30%, the response speed for production capacity planning was increased by 50%, and the flexibility of production plans was significantly enhanced.
In addition, the equipment also supports seamless integration with the MES system (Manufacturing Execution System), enabling the full-process digital management from order entry to finished product out-of-storage. Industry experts believe that the intelligent upgrade of the new generation of pure electric bending machines has driven the transformation of bending equipment from "single machine tools" to "intelligent production units", providing key support for the construction of digital factories in the manufacturing industry.